GreyStuff Intumescent Water & Gas Tight Duct Sealant
Description
GreyStuff is an advanced, single-component duct sealing solution powered by innovative FyBrid technology. This neutral-curing, non-hazardous sealant is designed to withstand harsh environmental conditions, ensuring robust protection for cable ducts, bore holes, and other ducted networks. Its exceptional chemical resistance, water-tight, and gas-tight properties make it the top choice for industrial and commercial sealing applications.
Key Features of GreyStuff Duct Sealing System
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FyBrid Technology: Enhances durability and performance for sealing cables, pipes, and ducts.
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Non-Hazardous Composition: Environmentally friendly and safe for use in confined spaces and ex zones.
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Single Component: Simplifies application with no mixing required, saving time and reducing installation complexity.
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Intumescent Properties: Expands when exposed to heat, providing an additional layer of fire protection (only when used with DuctSeal FR).
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Non-Adiabatic: Minimal Cable De-Rating: At 20mm thickness, the thermal resistance of 5.1 K/W allows efficient heat transfer, preventing excess heat buildup and ensuring the cable retains its full current-carrying capacity. This formulation supports optimal performance, even under high-demand conditions.
Benefits of GreyStuff for Duct and Cable Sealing
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Water & Gas Tight Seal: Provides reliable protection in ducts and networks against water, gas, and fuel ingress.
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Chemical Resistance: Resists hydrocarbons, methane, chlorine, and hydrogen sulphide, making it suitable for challenging industrial environments.
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High Bonding Strength: Ensures a secure and durable seal even under harsh conditions.
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Compliance with Industry Standards: Meets ATEX, WIMES, and DSEAR requirements, ensuring reliability in raceway seals and special duct sealing applications.
Why Choose GreyStuff for Duct and Cable Sealing?
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Longevity and Reliability: Designed for long-term performance with reduced maintenance needs in cable ducts and bore holes.
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Safety with Non-Hazardous Composition: Zero-MEKO formula ensures safe usage for workers and the environment.
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Versatile Application: Retrospective installation, no mixing required, and suitable for restricted spaces and multiple cables in one duct.
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Proven Performance: Robust chemical and hydrocarbon resistance for use in petrochemical, water, and gas industries.
How to Use GreyStuff for Best Results
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Clean Surfaces: Remove dirt, oil, and grease from ducts and cables to ensure a strong bond with the adhesive.
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Apply the Right Thickness: A minimum thickness of 20mm is recommended for optimal performance.
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Observe Curing Time: Cures at a rate of 3-4mm per day; higher humidity and temperature accelerate the process.
FAQs
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Is GreyStuff suitable for water and gas sealing? Yes, it is designed for both water and gas ingress protection in ducts and cable networks.
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Is GreyStuff chemical resistant? Absolutely. It resists hydrocarbons, methane, chlorine, and other chemical agents commonly found in industrial environments.
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Can GreyStuff be re-entered to add or remove cables? Yes, its rubber-like hardness after curing allows for re-entry and removal, ensuring flexibility for maintenance and adjustments.
Storage Instructions
Store GreyStuff in a cool, dry environment away from sunlight. Each product has a 12-month shelf life. Opened products can be used for up to a month if securely capped.
Why AC Cable Solutions?
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Trusted Quality: GreyStuff is part of the AC Cable Solutions product line, renowned for high-quality sealing solutions.
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Comprehensive Support: Our team provides expert advice and ensures product availability for seamless project execution.
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Industry Compliance: Fully compliant with industry standards, including ATEX and DSEAR directives.
Contact Us: For expert advice or to learn more about GreyStuff, call AC Cable Solutions at 0161 806 1666.
Learn More: Visit AC Cable Solutions for a full range of sealing products.
- Flame Retardent - tested to: UL94: 2013 ANSI / UL 94: 2018
Grey Stuff is used within the following Duct Sealing kits
Duct Seal LG, & Duct Seal HG.
Product No. | Product | Volume | Unit Sold |
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Greystuff310 | Grey Stuff |
310ml |
x12/Box |
Installation
Cure Time
Grey Stuff will cure 3-4mm daily, depending on the Humidity and temperature. The higher the humidity %, and temperature, the quicker Grey Stuff will cure. A minimum requirement of 20mm GreyStuff is required for an effective seal.
Cleaning
Uncured material spillages can be cleaned with a solvent-based wipe.
Health & Safety
GreyStuff is based on a neutral curing system that is hazardous-free to protect users when carrying out tasks like sealing cable ducts. Non-hazardous Zero MEKO.
Re-entry & Removal
Grey Stuff will cure to a similar hardness of a rubber eraser, so re-entry and removal are achievable. The ease of this depends on the type of tools used. For example, a sharper tool will be easier than a blunt-ended tool. Only use sharp tools when cables are de-energised. AC Cable Solutions accepts no responsibility for damaged cables.
Cable Suitability
Grey Stuff is a single-component neutral curing system containing no solvents. Our formulation does not damage the properties of a cable sheath or stain surfaces.
Storage
Grey Stuff should be kept in a cool, dry environment and away from sunlight. Product shelf life is 12 months. Once opened, any remaining product can still be used for 1 month afterwards, provided the screwcap is securely fitted.
Features & Standards
Water & Gas tight to 2.0 bar | Feature | Measurement | |
Non-slumping | Density | 1.27 | |
High bonding strength | Colour | Anthracite Grey | |
Odourless when curing | Skin Over Time | 10 mins | |
Flexible | Curing | 3-4mm per day | |
Intumescent | Tack free time | 22 mins | |
Very strong porous sticky char is formed when exposed to fire, which has excellent thermal insulation properties. | Hardness | 35 to 38 Shore A | |
Microbial resistance – coverage against Fungi, E-Coli, Escherichia coli, Staphylococcus aureus, & A. brasiliensis | Elongation | 250% | |
UV & Ozone resistant | Flow |
3.33 million cPs at 380°C | |
Non-hazardous | Tensile strength |
0.72 N/mm^2 |
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Zero halogens used | Operating Temperature | +5 to 40°C | |
Emits 0% MEKO | Temperature Resistance | -35 to +120°C | |
Resistant to Hydrocarbons (Petrol, Diesel, ASTM oil, & LPG Gas) | Intumescence Activation Temperature | 210°C | |
Resistant to Methane, Hydrogen Sulphide, & Chlorine gas – Independently tested. | Pressure Resistance | 2.0 Bar | |
Resistant to many other gases & liquids, for example, ADBLUE, & Antifreeze. | Shelf Life | 12 months | |
Complies with DSEAR duct sealing regulations | |||
ATEX Compliant – Contains no moving parts or any form of material that can create a spark |